Required skills includes

Ability to

set up and start the milling process

set up and start the mashing and lautering process

set up and start the wort separation process

set up and start the wort boiling and cooling process

add raw materials eg hops malt

operate a heat exchange procedure

operate a cool wort aeration procedure

transfer fluids and materials between vessels

handle dangerous goods

operate and monitor equipment associated with wort production

monitor control points

identify OHS hazards and controls

select fit and use personal protective clothing and equipment

undertake shutdowns and changeovers

comply with procedures and responsibilities for reporting problems

comply with environmental procedures and controls

follow waste handling requirements and procedures

record required production data

undertake routine maintenance procedures

collect samples and conduct tests according to enterprise procedures

clean and sanitise equipment according to enterprise procedures

maintain work area to meet housekeeping standards

use oral communication skillslanguage competence to fulfil the job role as specified by the organisation including questioning active listening asking for clarification and seeking advice from supervisor

work cooperatively within a culturally diverse workforce

Required knowledge includes

Knowledge of

purpose and principles of the wort production process

relationship between the wort production process and the fermentation process

stages and changes which occur during wort production

requirements of wort production

purpose of malt hops water adjuncts and the preparation procedure

correct procedures for handling dangerous goods

dust explosion hazards and control procedures

quality characteristics to be achieved

wort process specifications procedures and operating parameters

the importance of temperature temperature control systems and temperature intervals during wort production

Purpose of equipment and instrumentation components

significance and methods of monitoring control points within the wort production process

common causes of variation and corrective action required

cleaning requirements associated with changeovers and types of shutdowns

procedures for reporting problems

sampling and testing procedures where relevant

cleaning and sanitation procedures where relevant

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed Competence in this unit must be achieved in accordance with food safety standards and regulations

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of ability to

access workplace information to identify production requirements for the wort production process

interpret the schedules and specifications

confirm the supply of necessary materials and services to the wort production process

confirm equipment status and condition

set up and start specified equipment including any process control systems

monitor the wort production process and equipment operation to identify outofspecification results

monitor supply and flow of materials to and from the process

take corrective action in response to outofspecification results or noncompliance

conduct productbeer type changeovers

maintain workplace records

Context of and specific resources for assessment

Assessment must occur in a real or simulated workplace where the assessee has access to

personal protective clothing and equipment

work procedures including advice on safe work practices food safety and environmental requirements

production schedule batch instructions

material data safety sheets where appropriate

information on specifications control points and production parameters

wort production equipment

wort production raw materialsingredients

services as required

stock required for the wort production process

stock flow system

related work areas and communication system

routine preventative maintenance schedule as required

cleaning schedule as required

sampling and testing schedules as required

documentation and recording requirements and procedures

Method of assessment

This unit should be assessed together with core units and other units of competency relevant to the function or work role Examples could be

FDFOPA Clean equipment in place

FDFOP2003A Clean equipment in place

FDFOPA Clean and sanitise equipment

FDFOP2004A Clean and sanitise equipment

FDFOPA Conduct routine maintenance

FDFOP2011A Conduct routine maintenance

FDFOPA Apply sampling procedures

FDFOP2013A Apply sampling procedures

FDFOPA Operate a process control interface

FDFOP2030A Operate a process control interface

MSLA Perform basic tests

MSL973001A Perform basic tests.

Guidance information for assessment

To ensure consistency in ones performance competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances cases and responsibilities and where possible over a number of assessment activities

Wort production process

Materials and ingredients

Services

Required tests

Wort production equipment

Control points

Equipment is monitored

Workplace information may include:

Information systems may be print or screen based.